Production of forging
for the aerospace industry

PRODUCTION

Carmel Forge is active in hot conversion by close-die forging and rolling of special steels, superalloys & titanium. The main products are Torque Frame, Disc, Gear, rotating seal, bearing housing ,Case, ring, Rotor, Flange, Hub, impeller, stub shaft produced by closed-die forgings and rolled seamless rings.

Production Capabilities

Unique combination of Closed Die forging & Ring Roller
Forging & Ring Roller simulation
Die design and production
Pre-forming 2400 tons hydraulic press
Closed die forging – 2 X 12,000 tons computer controlled screw presses
Fully automated ring-rolling line 250 tons vertical & horizontal
Computer controlled electrical heat treatment furnaces
Solution Aging, Tempering, Quenching (oil, water and forced air)
Machine Shop
Fully automated ultrasonic immersion lab. etching & FPI Lines
Water jet cutting & EDM (specimen extraction)
Fully equipped metallurgical & mechanical laboratories

Production envelope

Discs, Gears, Impellers, Hubs and Stub-shafts torque frames up to 450mmØ (Nickel Base) to 650 mmØ (Titaium Base) and a weight of 400Kg (880lb)
Cases, Seals, rings, flanges, Rotating seals, (Seamless Rings) up to 1800 mm OD and a weight of 450 Kg (1000 lb)

Forging – Press

Two 12,000 ton Screw Presses (maximum blow) One 2000 tons hydraulic press Computer controlled energy and ram location
Material cutting and robotic Chamfering
Carmel-Forge LTD
Heat Treatment

Programmable Loader with max. 50 sec. transfer to quenching
ONE
STOP
SHOP
Dimensional Inspection (CMM)

Four CMMs capable of testing parts up to 80” (2m) in diameter
Water-Jet Specimen Cutting

2-axis Water Jet Cutting System 6-axis Robotic Water Jet Cutting System EDM cutting machine
Mechanical Laboratory

Elevated/Room Temp. Tensile Testing Machines w/4 furnaces 37 Stress Rupture machines
Forging - Ring Roller

Elevated/Room Temp. Computer controlled Ring Roller 250/250 ton with 2 Rotating Furnaces
Extended Machine Shop
Etching Line

Three fully programmable Etching lines
Sonic Laboratory

Eight computer controlled Sonic Systems Multi Zone inspection capabilities with central control