PRODUCTION
Carmel Forge is active in hot conversion by close-die forging and rolling of special steels, superalloys & titanium. The main products are Torque Frame, Disc, Gear, rotating seal, bearing housing ,Case, ring, Rotor, Flange, Hub, impeller, stub shaft produced by closed-die forgings and rolled seamless rings.
Production Capabilities
- Unique combination of Closed Die forging & Ring Roller
- Forging & Ring Roller simulation
- Die design and production
- Pre-forming 2400 tons hydraulic press
- Closed die forging – 2 X 12,000 tons computer controlled screw presses
- Fully automated ring-rolling line 250 tons vertical & horizontal
- Computer controlled electrical heat treatment furnaces
- Solution Aging, Tempering, Quenching (oil, water and forced air)
- Machine Shop
- Fully automated ultrasonic immersion lab. etching & FPI Lines
- Water jet cutting & EDM (specimen extraction)
- Fully equipped metallurgical & mechanical laboratories
Production envelope
- Discs, Gears, Impellers, Hubs and Stub-shafts torque frames up to 450mmØ (Nickel Base) to 650 mmØ (Titaium Base) and a weight of 400Kg (880lb)
- Cases, Seals, rings, flanges, Rotating seals, (Seamless Rings) up to 1800 mm OD and a weight of 450 Kg (1000 lb)