TOOLING and PROCESS DESIGN

Carmel Forge offers full service – One Stop Shop from Bar To Sonic. our capabilities and expertise provides our customers All in-house services. Unique combination of Closed Die forging and ring roller elevates Carmel Forge capabilities to support the current market needs.

Capabilities

Carmel Forge well established reputation, market position, and operational efficiency is very well known and appreciated among all engine OEMs. Carmel forge experience and capability to manufacture both structural and rotating aero engine components places Carmel forge as key player in supporting aerospace customers. In house tooling, production, testing and process design reduces both development and production lead times. All processes are supported by highly experienced QA, Engineering & Metallurgical teams utilizing advanced process design and simulation.

  • CAD/CAM systems (Unigraphics®)
  • PDM System (TeamCenter®)
  • MRP/ERP system
  • Automatic data recording systems (production and QA)
  • Modeling of material flow and grain structure: Simufact & Deform.

alloys

Common alloys used in our production lines
Titanium Alloys
  • Ti 6-4
  • Ti 6-2-4-2
  • Ti 6-2-4-6
  • IMI 685
Steel Alloys
  • Steel 17-22
  • A 286
  • SS410 & Greek Ascoloy
  • M152
Nickel Alloys
  • Inco 718
  • Inco 600 & 625
  • Waspaloy
  • Inco X 750
  • Inco 901/903/907/909
  • Astroloy (U700)
  • U720
  • Hasteloy X & B
  • C 263
  • H 188
  • Rene 4
Common alloys used in our production lines

selected products

DISK LPC - Ti 6-4
DISK LPC - Ti 6-4
Compressor HUB - SAE 4340
Compressor HUB - SAE 4340
HPC HUB  - Ti 6-4
HPC HUB - Ti 6-4
CENTRIFUGAL IMPELLER Ti 6-2-4-2
CENTRIFUGAL IMPELLER Ti 6-2-4-2
Flange-LPT - INCO 718
Flange-LPT - INCO 718
HPC DISK Ti 6-2-4-2
HPC DISK Ti 6-2-4-2
Case INCO 718
Case INCO 718
Torque Frame Support HCM 3
Torque Frame Support HCM 3
Bearing Housing INCO 718
Bearing Housing INCO 718

Contact

Contact us for more information
We are here to help